Installation instruction for article no.690 to change to the TTRS brake calipers with the original R32 brake discs from the VW Golf 4 series.
Disassembly:
- Old brake system (brake disc, brake calliper and brake calliper carrier)
- Remove or process air baffle or brake baffle or anchor plate (we prefer the removal, as the ventilation of the brake is better guaranteed).
!!Important!!:
What do you need?
- Depending on your technical knowledge, about 1-2 hours of time
- Torque spanner with suitable attachments
- Use liquid threadlocker / Loctite to secure the screws.
- Original TTRS brake calipers Brake caliper left part no: 8J0 615 107
- brake caliper right part no: 8J0 615 108
- set of brake pads part no: 8J0 698 151 E
- Brake discs from Golf 4 R32 334x32 mm Part No 1J0 615 301AA und 1J0 615 302 A
Then completely dismantle the old brake and clean the wheel hub. Tip: it is best to place a small container underneath to collect the brake fluid.
Tipp!!
- no pressure loss when the brakes are applied, noticeably exact pressure point
- No swelling as with rubber lines
- Cost savings, as steel braided lines have an almost unlimited service life and do not have to be replaced every 3-5 years.
- Shorter braking distance
- Protection against martens
- Optics
Now you can mount the rim again.
When you mount the rim, make sure that the brake caliper does not rub against the rim. If this is the case, you can counteract this with wheel spacers, if necessary, so that the rim has enough distance to the brake calliper. Click here for our wheel spacers (click here)
So the conversion with the Audi TTRS brake calipers and matching 334x32mm VW Golf 4 R32 brake disc is almost complete.
Finally, the movement of the new brake system has to be checked. To do this, turn the vehicle completely to the left and right and check that nothing is rubbing against anything, or that nothing is touching anything, e.g. the suspension joint, wishbone, etc. The whole thing has to be done in the sprung and braked position.
The whole procedure must be carried out with the suspension on and off.
If there is a collision at full steering angle, it may be possible to counteract it with steering angle limiters (click here for our steering angle limiters).
- ✓ 334x32 1J0615301AA 1J0615302A Golf 4 / R32 brake disc
- ✓ 4-piston 8J0615107 / 8J0615108 TTRS brake caliper
- ✓ front axle
- ✓ Length: 57cm
- ✓ M10x1 curved on the outside
- ✓ M10x1 straight on the inside