Brake conversion BMW E39 5 series tuning conversion

BMW E39 5 series tuning conversion to the 6-piston brake caliper of the Mercedes W205 C63 with the BMW E50 M5 374x36 brake disc

The customer's request / problem:

Our customer Tim would like to install the following components on the front axle of his BMW E39 5 Series:

6-piston Brembo brake caliper Mercedes Benz W205 C63 part no.: A2054216998
Brake disc BMW E60 M5 with 374x36 mm part no.: 34 11 2 282 806
our article 968

He would like to install the following components on the rear axle:

4-piston Brembo brake caliper Mercedes Benz AMG SLS Performance calipers part no.: 20A74803
Brake disc BMW E60 M5 with 370x24 mm part no.: 34212282807 / 34212282808

Our realisation / solution:

Our customer Tim sent us the following components:

BMW E39 5 Series axle
Brake caliper W205 C63
Brake disc BMW E60 M5 374x36 mm
4-piston Brembo brake caliper Mercedes Benz AMG SLS Performance
Brake disc BMW E60 M5 with 370x24 mm
You will receive a matching material certificate for each custom made product

Drawing front axle:

Drawing rear axle:

3-D Prototyping

The final prototype is tested in our workshop to make sure that everything fits perfectly and that there are no defects.

We always work with a 3D-model in advance, because it always happens that certain dimensions and conditions cannot be taken on the tuning adapter in advance. With the 3D-model we can be sure that everything fits.

Front axle:

Rear axle:

Production

After Tim's approval, we now mill the brake tuning adapter for the BMW E39 5 Series to a precise fit. The adapter is then taken to the surface refiner.

Installation and Test

The brake tuning adapter has now arrived at the surface tuner and we were able to assemble everything and deliver a great brake system to our customer.

Front axle from BMW E39 5 Series:

Rear axle of the BMW E39 5 Series:

Click here for the product

We can help you with your individual solution

If you want to have, as Tim, a tuning conversion of your brake system made by us according to your wishes, just get in touch with us via our contact form and we will help you to realise your conversion dream. With more than 15 years of experience in the production of tuning parts, we can realise your conversion quickly and cost-effectively. We look forward to your enquiry!

Would you like to have the same brake combination for the BMW E39 5 Series? Then please send us a message via our contact form with the reference (078852) and we will send you an offer for your custom-made product.