Mercedes Benz W203 complete tuning conversion to ceramic brake discs and Alfa Romeo brake calipers (100598)
The customer wish / problem:
- 390x36mm ceramic brake disc
- Alfa Romeo Brembo brake calipers: 20a.30706
- 356x28mm ceramic brake disc
- Alfa Romeo Brembo brake calipers: 20C33403
On the rear axle additional individual brake pots have to be made, because the brake pot has to be deeper, so that the handbrake of the Mercedes Benz W203 is still functional.
Our realisation / solution:
- Our customer Paul sent us his front and rear axle including all ceramic brake discs and Alfa Romeo brake calipers. We plugged the components together once to determine the required tuning adapters for his brake system.
- Drawing of the front axle tuning adapter:
Drawing of the Tuning Adapter rear axle and brake disc pot:
3-D Prototyping
Test on the rear axle of the Mercedes Benz W203 with the Alfa Romeo brake system and the 356x28mm ceramic brake disc including brake disc pot.
Production
Installation and Test
The brake caliper tuning adapters have now arrived from the surface tuner and we were able to test fit everything and deliver Paul a great brake conversion for his front and rear axle.
Here you can see the installation of the front axle of the W203 with the Alfa Romeo brake calipers and the 390x36mm ceramic brake disc.
Here you can see the installation on the rear axle of the W203 with the Alfa Romeo brake calipers and the 356x28mm ceramic brake disc with individual brake disc pots.