Here you can see a customer example from the hand sketch to the finished repair panel for the engine mounts of the 1.9TDI and 2.0TDI engines in the VW Golf 4, Audi A3, VW Bora Seat and more.
The customer's request / problem:
Our customer Björn has the problem that on his 1.9TDI engine the cast iron bracket behind the V-belt tends to crack. Until now, the only way to repair this was to remove the engine completely from the car.
With the help of our new repair plate (click here), it is no longer necessary to remove the complete engine from the car.
Our realisation / solution:
Björn has sent us a sketch and a pattern how the optimal solution for the problem with the cracking of the cast-iron bracket behind the V-belt is.
If you also have a hand-drawn sketch, you can send it to us directly via our contact form.
Measurement / Drawing
With the hand sketch and the pattern, we can transfer the repair plate directly into our CAD program without any problems.
3-D Prototyping
The final prototype is sent to Björn in advance so that we can test whether everything fits perfectly and the repair panel fits the 1.9TDI and 2.0TDI engines.
Björn told us that 1-2 small changes have to be made to the repair panel so that everything fits 100%.
We always work with a 3D model in advance, because it always happens that certain dimensions and conditions cannot be taken on the repair panel in advance. With the 3D model, we can be sure that everything fits
Production
After Björn's approval, we now mill the repair panel for the 1.9TDI and 2.0TDI engines to fit exactly. It is then taken to the surface refiner and galvanised blue.
The repair plate has arrived back at us from the surface refiner and could then be sent directly to Björn.
Installation and test
Many thanks to Björn for the great installation pictures of the repair panel on the 1.9TDI engine.
We help you with your individual solution
Do you also want us to make a tuning conversion of your engine and gearbox according to your wishes, like Björn? Then just contact us via our contact form and we will help you to realise your dream. With more than 15 years of experience in the production of tuning parts, we can carry out your conversion fast and cost-effectively. We look forward to your enquiry!
We directly included Björn's engine tuning adapter in our product range!
Click here to go directly to the matching product
Repair Plate 1.9 TDI and 2.0 TDI Liter Engines Cast Eyes Engine Bracket Fixation Golf MK4 Audi A3 Bora Beetle Seat
- ✓ cast noses
- ✓ engine mounting
- ✓ Repair sheet metal
€75.59*
Item number: 1022